Introduction:
Monel 400 is a nickel-copper alloy that has excellent corrosion resistance and high strength and is commonly used in the food processing industry. In food processing equipment, Monel 400 thermal spray wire can be used to protect equipment surfaces from corrosion and improve equipment durability and hygiene. Thermal spray coatings of this alloy provide excellent resistance to chemical corrosion, especially to the acidic and alkaline environments common in food processing. In addition, the thermal spray wire of Monel 400 also has good wear resistance and high temperature resistance, which helps to extend the service life of the equipment and ensure food safety.
Thermal spray wire
| Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | HC-276 | Cr20Ni80 | K500 |
| C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.02 | ≤0.08 | ≤0.25 |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.0 | ≤0.06 | ≤1.5 |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 | ≤0.01 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.08 | 0.75-1.6 | ≤0.5 |
| Cr | 21.5-23 | ≤0.2 | 42-46 | - | 14.5-16 | 20-23 | - |
| Ni | Rest | Rest | Rest | 65-67 | Rest | Rest | Rest |
| Cu | - | - | - | Rest | - | - | 27-33 |
| Mo | 8.5-10 | - | - | - | 15-17 | - | - |
| Ti | ≤0.4 | 0.4-1 | 0.3-1.0 | 2.0-3.0 | - | - | 0.35-0.85 |
| Al | ≤0.4 | 4--5 | - | ≤0.5 | - | - | 2.3-3.15 |
| Fe | ≤1.0 | - | ≤0.5 | ≤1.0 | 4.0-7.0 | - | ≤1.0 |
| Nb | 3.5-4.15 | - | - | - | - | ≤1.0 | - |
| Co | - | - | - | - | - | - | - |
| V | - | - | - | - | ≤0.35 | - | - |
| W | - | - | - | - | 3.0-4.5 | - | - |
| Impurities | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 |
Application:
- Seawater treatment equipment: Due to its excellent resistance to seawater corrosion, Monel 400 is suitable for seawater exchangers and evaporators.
- Pumps and Valves: Monel 400 is commonly used in the manufacture of pump shafts, propellers, valves, etc., especially for fluid transfer in food processing.
- Heat exchangers: In food processing, Monel 400 can be used to make heat exchangers that withstand high temperature steam and corrosive liquids.
Size range Wire: 0.8mm 1.2mm 1.6mm 2.4mm 3.2mm.
Feature:
- Corrosion resistance: Monel 400 has high resistance to a variety of corrosive media, including hydrofluoric acid, seawater, steam, salt and corrosive solutions.
- Strength and Toughness: Monel 400 maintains high strength and good toughness even at low temperatures.
- Processability: Monel 400 can be formed and machined by conventional metalworking techniques.
Our Services:
1) Free sample could be supplied for testing purpose.
2) Customized lable, packing, OEM service.
3) Mill test certificate will be provided after production.
4) Good packing methods to keep goods statable.
Q&A:
Q: What parts is Monel 400 mainly used in food processing?
A: Monel 400 is primarily used in pumps, valves, heat exchangers and piping systems in food processing, as these components need to withstand corrosive environments and frequent cleaning processes.
Q: What is the corrosion resistance of Monel 400?
A: Monel 400 has very excellent corrosion resistance, especially in hydrofluoric acid and fluorine gas media, as well as corrosion resistance to hot concentrated alkali liquid.
Q: In the food processing industry, why choose Monel 400 over other materials?
A: Due to its corrosion resistance, strength and resistance to stress corrosion cracking, Monel 400 is ideally suited for components in the food processing industry that need to operate in environments with extremely high hygiene and safety standards.
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Nickel Plate Wire Monel 400 Thermal Spray Wire For Food Processing Industry Images
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